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Thanks for the replies. I’ve made enough progress in my tinkering that my initial inquiry no longer really applies to my work. For me the answer came down to making sure the material was ground pretty fine. (Sorry I don’t have a measurement to apply to that term.) Then with heat and pressure on my mold the end product started coming out okay. Hopefully I will have time to publicize more details about my process before too long.
I’m also looking for a way to compress / densify LDPE. I’m dealing with packing material instead of surf boards, but I think the problem is the same. Have you come up with any answer for this?
It started life as a water shut off valve. When I took it apart it was a pretty easy transition to convert it to a press.